A game changing technology for screw piling

The Helix Absolute™ Series

Absolute™ is the newest addition to the HELIX FLIGHT range -
a game changing solution for screw piling

  • Simple, intuitive one click operation
  • Perfect, precision TruAngle™ production
  • Ultimate flexibility without compromising speed

Our HELIX Absolute™ machine is underpinned by the HELIX FLIGHT with 25 years industry experience building durable, robust world-leading flight forming machines.

1

Simple, intuitive operation

  • User friendly operating system
  • Revolutionary Quiklok™technology for safe and easy loading and unloading
  • Designed to seamlesslyintegrate with mechanicallogistics austomation

2

Precision TruAngle™ production

  • Flawless alignment achieved with click on fit up
  • Perfectly aligned lead and trail edges at 90 degrees to the shaft and parallel to each other for easy welding

3

Performance and speed

  • High speed forming - 20 seconds per piece possible
  • Easy to adjust for broad range of screw pile helices
  • Form multiple helices simultaneously

HELIX FLIGHT

We are a New Zealand business that has been operating for 25 years building and refining helix flight-forming machines. Our commitment to quality means that all our machines are rigorously tested before leaving the factory and are designed for long, trouble-free life and minimal maintenance.

On the back of 20 years of experience building press-forming and tensile-forming machines for self-run production, before we opened the HELIX FLIGHT doors in 2012, we learned the immense importance of machine reliability. Beyond robust, highly durable design built into our machines, we also prioritised rapid fault diagnosis. Helix Absolute™ SP Series machines have self-diagnosis and advanced online diagnostics available:

Helix flight render with measurements

Online Diagnostics

Leveraging in-built- remote access technology for troubleshooting, ensuring swift resolution of issues.

Flexible Updates

Effortlessly update the machine’s PLC and HMI screens to integrate new features and improvements over time.

Efficient Fault Finding

Explore in-house tech support with online diagnostics. Circuit separation design facilitates streamlined troubleshooting, minimizing downtime.

User-Friendly Interface

Navigate effortlessly with an intuitive touchscreen interface that simplifies operation for all users. Digital and physical buttons are present to keep the operator as the key focus for the best operator ergonomics.

Advanced Hydraulic Control

Enjoy optimal performance with hydraulic controllers engineered for precision and reliability.

Range & Specifications

Helix Absolute™ SP 610

Diameter (D) Shaft Diameter (d) Pitch (P)3* Thickness (T) Cross Sectional Area2* Forming Force1*
MIN. 60mm (2.3”) 60mm (2.3") 50mm (2") 6.35mm (1/4") - -
MAX. 610mm (24") - 220mm (8.6") 32mm (1.2") 104 cm (16.15 inch) 20 Metric Tons

Helix Absolute™ SP 920

Diameter (D) Shaft Diameter (d) Pitch (P)3* Thickness (T) Cross Sectional Area2* Forming Force1*
MIN. - 76mm (3”) 50mm (2") 6.35mm (1/4") - -
MAX. 920mm (36") - 220mm (8.6") 40mm (1 1/2") 125 cm (19.37 inch) 35 Metric Tons

1* Note - theoretical forming forces based on hydraulics including losses
2* Ranges are based on 250 MPa Yield Strength Plate and the range of sizes will be affected by alternate grades.
3* Maximum Pitch is limited to hydraulic cylinder stroke and grade of material and their relative springback.

Software & Technology

Form TruAngle™ Helices for Superior Double Start Screw Piles

ABSOLUTE™ BLANK CUT (ABC) SOFTWARE

Option of access to advanced Absolute™ Blank Cut software providing:

  • Unlimited Screw Pile helix designs possible with proven ABS software predicting precise blank cuts.
  • Unique access to HELIX FLIGHT optimal lead edge curve developed over 25 years of screw piling to maximise installation performance.
  • Capacity for tapered perimeter and inside edge to fits cones for advanced 3rd generation screw pile designs for maximum penetration.

EXCLUSIVE ACCESS
TO ABC SOFTWARE

Exclusive access to ABC software.

DIFFERENT
HELIX TYPES –
SCREW PILES

Helix Types - Screw Piles

Machine
Specifications

ALL IN THE
HYDRAULICS

Proven Optimised Hydraulics:
WEG electric motor driving efficient and sustainable Bosch hydraulics the future of industrial automation.

Performance:
Axial-piston Pump to achieve higher efficiency in high pressure application, so quiet.

Quality and Durability:
Rexroth hydraulics – available worldwide, Proven for millions of cycles, international support and component availability.

ELECTRICAL CABINET DETAILS

Electricals:
Industry 4.0 ready IO link communication gateway.

Interactive 12.3 inch LED Touch Screen.

All UL and CE-certified components.

 

SHIPPING DIMENSIONS

Machine Dimensions:
1700W x 2175L x 1600H

Packaging:
Wooden crate, LCL shipping Incoterms – CIF.

WHAT PREVIOUS HELIX FLIGHT CUSTOMERS HAVE SAID ABOUT OUR MACHINES

We are having great successes with the HELIX FLIGHT Forming Machine in our firm, it really is a Rolls Royce of a machine and testament to your engineering expertise and experience in forming highly accurate Flights.

Customer, USA

Our HELIX FLIGHT machine enabled highly precise production and our operator has found that the optimal machine settings are the best he has ever worked with, knowing it will be perfect. Evaluation of the shape and the quality of helix is the highest we have seen which has given us market advantage in our region.

Screw Piling and Auger Manufacturing Company, Japan

Enquire today

To talk with one of our specialists to see if HELIX Absolute™ is right for you, contact us on [email protected]
NZ: ++64 9 232 7805 USA: +1 415 855 9916
Or fill out this form to get in touch.

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