HF1 ID HD-L Ultra-Adjustable Flight Forming Machine

Outer Diameter (OD): From 200mm (8") up to 2,400mm (94")

Pitch: Up to 1,200mm (47")

Plate thickness:
Up to 50mm (2") in Mild Carbon Steel Grade 250Mpa, and Stainless-steel
Up to 25mm (1") in Hardox 450/500 HB (Tuf) and other Abrasion Resistant materials

Specifically designed to cater to very large diameter Heavy Duty Auger Tools, Vertical Feeding Wagons and Archimedes Screw Turbine Flights

Helix Flight Forming Machines are specifically designed to form sectional helices cut from flat plate materials to make a "Blank". Our advanced forming technologies allow for safe operation, while delivering True Form helices swiftly and simply at the lowest whole-of-life cost per helix produced

Helix OD: From 200mm (8") up to 2,400mm (94")

Pitch: Up to 1,200mm (47")

Plate thickness:
Up to 50mm (2") in Mild Carbon Steel grade 250Mpa, and Stainless-Steel

Up to 25mm (1") in Hardox 450, and other types of Abrasion Resistant (AR) material blanks

HF1 ID HD-L Ultra-Adjustable Flight Forming Machine

Guidance above is subject to the conditions and limitations shown below:

  • Indicated machine ranges are based on 250Mpa Yield Strength Plate and the Range of sizes will be affected by the different Grades of material used
  • Maximum Pitch is a function of the diameter to fit the shaft and is limited accordingly
  • Extended Diameter and Pitch Range may be achieved if the Flange width is less than 25% of the diameter
  • Pitch may be limited by the material thickness which may be too thin to hold the correct form
  • Forming Abrasion Resistant material may require the use of special high-wear Forming plates
  • Forming of Abrasion Resistant material may be limited by the Forming force of the machine, limitations in Pitch due to the increased spring back experienced with this type of material, and the limitations of the material to stretch during forming without unwanted cracking
  • The maximum achievable plate thickness is subject to both pitch to shaft diameter ratio and the maximum flange width cross-sectional area for the respective machine being used

Dimensions of Helix Flight Machines

Machine Type HF1 SD VX HF1 MD VX HF1 MD HD HF1 ID HD
Dimensions
Length 1.25m 2.8m 2.8m 3.4m
Width 1.3m 2.5m 2.5m 2.8m
Height 1.0m 1.4m 1.4m 2.0m
Weight 2.0t 5.21t 9.0t 12t
Motor Size 9.5kW 9.5kW 15kW 15kW
Requirements
Clearance around all sides 0.5m 1.0m 1.0m 2.0m
Clearance on operator side 0.5m 1.0m 1.0m 2.0m
Required power source 3ph 3ph & 1ph 3ph & 1ph 3ph


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Screw Forming Direction
 
 

Helix 1

Main Type of Material
 
Annual Quantity of Helices Manufactured
 
Use mm or inch sizesLargest Diameter HelixMedium Diameter HelixSmallest Diameter Helix
Outer Diameter (OD)
Inner Diameter (ID)
Pitch (P)
Material Thickness
Flange Width
(Outer Diameter size, MINUS the
Inner Diameter size, divided by 2)
 

Helix 2

Other Type of Material
 
Annual Quantity of Helices Manufactured
 
Use mm or inch sizesLargest Diameter HelixMedium Diameter HelixSmallest Diameter Helix
Outer Diameter (OD)
Inner Diameter (ID)
Pitch (P)
Material Thickness
Flange Width
(Outer Diameter size, MINUS the
Inner Diameter size, divided by 2)
 

Helix 3

Other Type of Material
 
Annual Quantity of Helices Manufactured
 
Use mm or inch sizesLargest Diameter HelixMedium Diameter HelixSmallest Diameter Helix
Outer Diameter (OD)
Inner Diameter (ID)
Pitch (P)
Material Thickness
Flange Width
(Outer Diameter size, MINUS the
Inner Diameter size, divided by 2)
 
 
 

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IMG 1346
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